China China New Textile Automatic Winding Machines Automatic Coil and Autoconer Machines with high quality

Applicable Industries: Manufacturing Plant, Textile industry
Showroom Location: Egypt, Turkey, Viet Nam, Indonesia, Pakistan, India, Mexico, Russia, Morocco, Argentina, Bangladesh, South Africa, Uzbekistan, Malaysia
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Marketing Type: Ordinary Product
Warranty of core components: 1 Year
Core Components: PLC, Spiral miter bevel gear Motor
Condition: New
Application: Textile
Automatic Grade: Semi-automatic
Production Capacity: 99.99%
Voltage: 380v
Power: 33570
Dimension(L*W*H): 22627*1365*2650mm
Weight: 2 M275 W212 W205 X204 W213 crankshaft pulley tensioner belt guide pulley for Mercedes-Ben enhance one-time head suction successful rate. Electronic anti-wrap drum can prevent yarn wrap on drum and stepped winding yarn, optimize package building and reduce material waste.
Newly increased tension close-loop control ensures even doffing tension, enhance winding speed 10-20% and production efficiency 2-5%
New type of soft tension structure can stabilize yarn tension and enhance production efficiency.
Optimmized system structure to enhance production efficiency
Comparing with traditional belt drive, DC brushless motor coaxial drive winding drum could reduce the electricity consumption and improve the productivity due to the elimination of the power loss caused by belt friction and slipping.
Package yarn head suction paogram is optimized, which efficiently prevent the problems such as yarn chocking on package yarn suction nozzle, enhance production efficiency 1-2% and enhance machine operation reiability.
Position of gill pin inside package suction nozzle is moved backwards to increase yarn direction plane and enchance yarn suction successful rate.
Bobbin suction nozzle control is optimized, the aero position of bobbin suction nozzel is controllable and twisting program is monitored, which can reduce the rate of ejecting bobbin by spindle and enhance production efficiency.

Top level electronic yarn clearer, whole process control of yarn quality
USTER QUXIHU (WEST LAKE) DIS.M 3 Q/DATA

LOEPFE ZENIT+
Electronic clearer controls yarn quality, including yarn joint quality, during the whole winding process. Two different yarn clearer settings are adoopted for normal yarn winding and joint repectively. the most advanced electronic yarn modles can be equipped. Fpreign fiber detecting function can be chose as optional.

MAIN TECHNICAL SPECIFICATION

TypeSingle-spindles, single-sided arrangement, left of right hand
Winding speed400-2200m/min, step-less speed regulation
Number of winding spindles6 to 80 every 2 spcing incremnet
Spindle distance320mm
Applicable bobbin taper4°20′ GFT CZPT reduction gearbox final drive planetary for Excavator , 5°57′
Feeding bobbinDiameter=32-65mm, length=180-300mm
Joint typeAirspllicer, aquasplicer
Circles on drum2 or 2.5
Maganize type9 or 6 holes
Clearer typeUSTER/LOEPFE electronic yarn clearer
DrumDC motor coaxial transmission, step-less speed regulation
Circles on drum2 or 2.5
Anti-patteringMotor speed variation controlled in whole process
Joints circleElectrical logic control, intelligent cycle
Tension controlElectromagnetic pressure
Power installed33.57 kW (actual consumption 11-15kW)
Overall dimension (60 spindles)22627×1365×2650mm
Company Information
Certifications
Packaging & Shipping

Our Exhibition
FAQQ: How’s the after-sale service?
A: We offer engineers available to service overseas under merchandiser’s supervision and translation.

Q: Are you available for on-the-spot invitation?
A: We do welcome our new and old friends come here to have a visitation. Besides, we would send you our exposition and relative information to promote a face-to-face meeting if you’d like to.

Q: Is the price offered changeable?
A: We offer reasonable price for every client, American gasoline engine 46hp high pressure firefighting water pump portable fire fighting emergency pump and the price is changeable according to purchasing amount.

Q: How about the quality?
A: The main subassembly and raw materials are all supplied by large companies. Key parts are research and developed by our own staff. Professional assembly line work and strict quality test system can ensure your high quality requirement.

Q: Are you a manufacturer or Trade Company?
A: We are a professional manufacturer holding our own International Trade Department, for that we can better understand customer’s needs and offer a reasonable price.

Q: Product /Quality Guarantee and After Sale Service?
A: 1 year warranty for the International standard. We are work online 24 hours. If you have any questions about our machine you can contact us.

worm_reducer

What is a worm gear reducer?

A worm gear reducer is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer can increase the output torque of the engine according to the gear ratio. This type of gear reducer is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.

Hollow shaft worm gear reducer

The hollow shaft worm gear reducer is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducers are usually used in combination with helical gear reducers. The latter is mounted on the input side of the worm gear reducer and is a great way to reduce the speed of high output motors. The gear reducer has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducers are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducers can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer, be sure to choose the correct one according to your requirements.

Double throat worm gear

Worm gear reducers use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
worm_reducer

Self-locking function

One of the most prominent features of a worm reducer is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducers. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

Heat generated by worm gears

Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
worm_reducer

Size of worm gear reducer

Worm gear reducers can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducers great for space-saving applications. They also have low initial costs.
Worm gear reducers are one of the most popular types of speed reducers. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

China China New Textile Automatic Winding Machines Automatic Coil and Autoconer Machines     with high quality China China New Textile Automatic Winding Machines Automatic Coil and Autoconer Machines     with high quality
editor by Cx 2023-07-07