China China New Textile Automatic Winding Machines, Affordable Automatic CoilAutoconer Machine aluminium worm gear reducer

Applicable Industries: Manufacturing Plant, Textile Industry
Showroom Location: Egypt, Turkey, Viet Nam, Indonesia, Pakistan, Mexico, Russia, Argentina, Bangladesh, South Africa, Uzbekistan, Malaysia, Morocco
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Marketing Type: Ordinary Product
Warranty of core components: 1 Year
Core Components: PLC, Motor
Condition: New
Application: textile
Type: Bobbin winder
Production Capacity: 99.9%
Spinning Method: Rotor Spinning
Automatic: Yes
Dimension(L*W*H): 22627*1365*2650mm
Weight: 8000 KG
Power: 33750(actual consumption 11-15kw)
Warranty: 1 Year
After Warranty Service: Online support
Product name: Bobbin winder
Winding speed (m/min): 400~2200, (with continuous variation)
Bobbin taper: 4°20 and 5°57
Groove drum: DC motor coaxial transmission, step-less speed regulation
Anti-ribboning mode: motor speed variation controlled in whole process
Electronic yarn clearer: USTER/LOEPFE electronic yarn clearer
The slotted drum laps: 2 or 2.5
Feeding tube specification: diameter=32-65mm,length=180-300mm
Certification: ISO9001
Packaging Details: Wooden cases
Port: HangZhou

China New Textile Automatic Winding Machines, Affordable Automatic Coil/Autoconer Machine
VCRO automatic winder inherits the advantages of SMARO-NEW series winder, adopts bran-new profile design – featured by beautiful and dignified, 76M3min 12bar Compair-Gardner Denver Mid-pressure Centrifugal Turbo Screw Air Compressor adopts the bran-new smart anti-pattering device, new type of tension control system and new type of balloon control mechanism to ensure perfect package building, more even winding tension,high machine operation stability and reliability to meet customer requirement better.

BETTER

  • New type of anti-pattering mechanism
  • New type of the enclosed drum cover
  • New type of shoft tension mechanism
  • Electronic anti-wrap drum
  • Drum optional freely
  • FASTER
  • Tension close loop control system.
  • Optimized bobbin yarn suction nozzle.
  • Optimized package yarn suction program.
  • Optimized gill pin structure
  • Improved spindle panel installation method
  • MORE RELIABLE
  • New type of soft tension structure.
  • New type of grid tension mechanism.
  • Optimized tension yarn-catcher structure
  • Optimized empty bobbin conveyor
  • Increased empty bobbin selection box
  • Optimized air door structure.
  • Transparent lints box window.
  • Optimized mobile fan structure.

  • Uniform and cosistent yarn tension, exceent building of yarn package
    New type of electronic anti-pattering system, adopting balance pressure regulating in ratio, functions during the whole winding process to eliminate the formation of critical patterned yarn. Multi-type of drums optional for different yarns meet the requirement of package building and capacity.
    New type of closed drum cover can efficiently prevent package yarn tail from throwing off, greatly reduce yarn wrap on small bobbin side, prevent bobbin building problem, enhance one-time head suction successful rate. Electronic anti-wrap drum can prevent yarn wrap on drum and stepped winding yarn, optimize package building and reduce material waste.
    Newly increased tension close-loop control ensures even doffing tension, enhance winding speed 10-20% and production efficiency 2-5%
    New type of soft tension structure can stabilize yarn tension and enhance production efficiency.
    Optimmized system structure to enhance production efficiency
    Comparing with traditional belt drive, DC brushless motor coaxial drive winding drum could reduce the electricity consumption and improve the productivity due to the elimination of the power loss caused by belt friction and slipping.
    Package yarn head suction paogram is optimized, which efficiently prevent the problems such as yarn chocking on package yarn suction nozzle, enhance production efficiency 1-2% and enhance machine operation reiability.
    Position of gill pin inside package suction nozzle is moved backwards to increase yarn direction plane and enchance yarn suction successful rate.
    Bobbin suction nozzle control is optimized, the aero position of bobbin suction nozzel is controllable and twisting program is monitored, which can reduce the rate of ejecting bobbin by spindle and enhance production efficiency.

    Top level electronic yarn clearer, whole process control of yarn quality
    USTER QUXIHU (WEST LAKE) DIS.M 3 Q/DATA

    LOEPFE ZENIT+
    Electronic clearer controls yarn quality, including yarn joint quality, during the whole winding process. Two different yarn clearer settings are adoopted for normal yarn winding and joint repectively. the most advanced electronic yarn modles can be equipped. Fpreign fiber detecting function can be chose as optional.

    MAIN TECHNICAL SPECIFICATION

    TypeSingle-spindles, High Quality Vacuum Filtration System CA Membrane 500 ml single-sided arrangement, left of right hand
    Winding speed400-2200m/min, step-less speed regulation
    Number of winding spindles6 to 80 every 2 spcing incremnet
    Spindle distance320mm
    Applicable bobbin taper4°20′, 5°57′
    Feeding bobbinDiameter=32-65mm, length=180-300mm
    Joint typeAirspllicer, aquasplicer
    Circles on drum2 or 2.5
    Maganize type9 or 6 holes
    Clearer typeUSTER/LOEPFE electronic yarn clearer
    DrumDC motor coaxial transmission, step-less speed regulation
    Circles on drum2 or 2.5
    Anti-patteringMotor speed variation controlled in whole process
    Joints circleElectrical logic control, intelligent cycle
    Tension controlElectromagnetic pressure
    Power installed33.57 kW (actual consumption 11-15kW)
    Overall dimension (60 spindles)22627×1365×2650mm
    Company Information
    Certifications
    Packaging & Shipping

    Our Exhibition
    FAQQ: How’s the after-sale service?
    A: We offer engineers available to service overseas under merchandiser’s supervision and translation.

    Q: Are you available for on-the-spot invitation?
    A: We do welcome our new and old friends come here to have a visitation. Besides, we would send you our exposition and relative information to promote a face-to-face meeting if you’d like to.

    Q: Is the price offered changeable?
    A: We offer reasonable price for every client, and the price is changeable according to purchasing amount.

    Q: How about the quality?
    A: The main subassembly and raw materials are all supplied by large companies. Key parts are research and developed by our own staff. Professional assembly line work and strict quality test system can ensure your high quality requirement.

    Q: Are you a manufacturer or Trade Company?
    A: We are a professional manufacturer holding our own International Trade Department, 2571 Lancui Trendy Stainless Steel Fashion Ring Her Jack His Sally Black Couple Rings for that we can better understand customer’s needs and offer a reasonable price.

    Q: Product /Quality Guarantee and After Sale Service?
    A: 1 year warranty for the International standard. We are work online 24 hours. If you have any questions about our machine you can contact us.

    worm_reducer

    Worm gear reducer

    A worm gear reducer is a gear reducer that uses a worm gear train to reduce the required force. Unlike traditional gear reducers, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducers have some drawbacks, including their tendency to lock up when reversing.

    high efficiency

    High-efficiency worm reducers are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
    Compared with worm gear reducers, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducers, which means they can produce the same output with a smaller motor.
    In recent years, the efficiency of worm gear reducers has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducers, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducers also offer lower initial costs and higher overload capability than competing systems.
    Worm gear reducers are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

    low noise

    Low-noise worm gear reducers are designed to reduce noise in industrial applications. This type of reducer uses fewer bearings and can work in various mounting positions. Typically, a worm reducer is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer will be lower than other types.
    A worm gear reducer can be integrated into the electric power steering system to reduce noise. Worm reducers can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer.
    Worm gear reducers can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducers are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducers, making them easier to install.
    Worm gear reducers are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducers. The worm gear ratio is standard, and the size of the worm gear reducer is universal. Also, worm gear reducers do not need to be sized for a specific purpose, unlike other load interruptions.
    worm_reducer

    pocket

    A worm gear reducer is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducers are prone to leaks, usually caused by design flaws.
    Worm gear reducers are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
    When choosing a gear reducer, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducers are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
    Worm reducers reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
    Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

    Self-locking function

    The worm reducer is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
    The self-locking function of the worm reducer is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
    The self-locking worm gear reducer prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer with a self-locking function is a very efficient machine tool.
    Worm gear reducers can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducers can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
    The self-locking function of the worm reducer can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
    worm_reducer

    high gear ratio

    Worm reducers are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
    High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducers can be used in many types of systems, but only some are suitable for high-speed applications.
    Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
    Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Nissei compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
    Another advantage of the worm gear reducer is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducers are also more shock-resistant.
    China China New Textile Automatic Winding Machines, Affordable Automatic CoilAutoconer Machine     aluminium worm gear reducer	China China New Textile Automatic Winding Machines, Affordable Automatic CoilAutoconer Machine     aluminium worm gear reducer
    editor by Cx 2023-07-13