China B3 Foot Mounted Stepless Speed Variator Supplied by Chinese Manufacturer right angle worm reducer

Item Description

Solution Description

Merchandise Attributes:
one.Substantial velocity-regulating precision :.5-1 rotation
two.Large pace-altering assortment: ratio from 1:1.4 to 1:7 freely
three.Large strength and lengthy services life
four.Practical to control pace
five.Can run continually, front to again working course, smooth running,stable performance, and minimal sound.
6.Sealed fully and appropriate for any environment
7.Companct construction and tiny quantity
eight.Manufactured of substantial good quality aluminium alloy diecast into foarming, wonderful look,gentle fat and non-rusty.9.Great adaptation:UDL sequence velocity variators can be blended with all types of velocity reducers to achive minimal stepless velocity regulating(these kinds of as R-K-F-S Sequence and NMRV worm reducers).
Apps:
UDL sequence stepless pace variators are widely employed for foodstaffs, packing, chemical compounds,pharmacy,plastics, paper-generating, device tools,communications and all kinds of computerized traces,pipelines and assembly lines which want speed regulating. It is a good companion for creation devices.

In depth Photographs

Item Parameters

 

Overall performance PARAMETER
Performance table for UDL collection velocity variators(n1=1400r/min)
Motor Electricity Model i n2(r/min) M2(Nm)
.18KW       UDL002(UDL0.18) one.6∽8.two 880∽170 1.5∽3
.37KW      UDL005(UDL0.37) 1.4∽7 1000∽200 3∽6
.75KW      UDL571(UDL0.seventy five) 1.4∽7 1000∽200 6∽12
 1.5KW      UD571(UD1.5) 1.4∽7 1000∽200 12∽24
 2.2KW      UD030(UD2.2) one.4∽7 1000∽200 18∽36
 3.0KW      UD040(UD3.) 1.4∽7 1000∽200 24∽48
 4.0KW      UD050(UD4.) one.4∽7 1000∽200 32∽64

Define Dimension:

Organization Profile

About our company:
We are a professional reducer maker positioned in HangZhou, ZHangZhoug province.Our major items is  full assortment of RV571-one hundred fifty worm reducers , also equipped hypoid helical gearbox, Computer units, UDL Variators and AC Motors.Merchandise are commonly utilised for apps this sort of as: foodstuffs, ceramics, packing, substances, pharmacy, plastics, paper-creating, construction equipment, metallurgic mine, environmental protection engineering, and all types of computerized lines, and assembly strains.With quickly delivery, outstanding soon after-sales service, sophisticated creating facility, our items market well  both at residence and abroad. We have exported our reducers to Southeast Asia, Jap Europe and the Middle East and so on.Our purpose is to create and innovate on the basis of high high quality, and create a good status for reducers.
 Workshop:
Exhibition:

We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Acquire Eurasia

Packaging & Shipping

Packing details:Plastic Luggage+Cartons+Picket Cases , or on request.

Installation Recommendations

To install the reducer, it is needed to observe the adhering to problems:
1)Check the proper rotation course of output shaft ahead of fitting reducer to machines.
2)Prior to mounting, pls verify shaft diameter, bore diameter, essential and keyway, to be sure their dimension are not deviation In buy to preserve good performance, also pls steer clear of assembling as well restricted or as well free. 
three)Reducer must be mounted to machines stably to avoid vibration.
four)Anytime attainable,protect the reducer in opposition to photo voltaic radiation and poor climate.
5)In the case of especially lengthy interval of storage(4-6 months), if the oil seal is not immersed in lubricant within the device, it is recommended to adjust it since the rubber could stick to the shaft or might even have lost the elasticity.
6)Portray have to certainly not go in excess of rubber elements and the holes on breather plug if any.
seven)When join with hollow or CZPT shaft, pls grease the joint to keep away from lock or oxidation.
8)Examine the appropriate lubricant level by means of indicator if there is a single.
nine)Starting up should consider location progressively, with out right away making use of the maximum load.
10)When making use of different of motors to match reducer directly, supporting unit is required if motor is too large.
eleven)Make sure good warmth dissipation by trying to keep excellent air flow close to the motor admirer.
twelve)In the case of ambient temperature40ºC, pls call the technological division.

After Income Services

one.Upkeep Time and Warranty:Within 1 yr after getting products.
two.Other SupportWhich includes modeling assortment guidebook, set up manual, and problem resolution manual, etc.

FAQ

1.Q:Can you make as for each consumer drawing?
A: Sure, we supply customized support for customers accordingly. We can use customer’s nameplate for gearboxes.

2.Q:What is your phrases of payment ?
   A: 30% deposit just before manufacturing,stability T/T just before delivery.
3.Q:Are you a trading firm or producer?
   A:We are a manufacurer with sophisticated products and experienced workers.
4.Q:What is your production ability?
   A:8000-9000 PCS/Month
5.Q:Cost-free sample is accessible or not?
   A:Indeed, we can offer free sample if client agree to spend for the courier expense
six.Q:Do you have any certification?
   A:Sure, we have CE certification and SGS certification report.
Get in touch with information:
Ms Lingel Pan
For any questions just come to feel free of charge ton make contact with me. A lot of many thanks for your kind consideration to our firm!


/ Piece
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1 Piece

(Min. Order)

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Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Hardness: Hardened Tooth Surface
Installation: Vertical or Horizontal Type
Layout: Coaxial
Gear Shape: Planetary Gear
Step: Stepless

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Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

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Customization:
Available

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PERFORMANCE PARAMETER
Performance table for UDL series speed variators(n1=1400r/min)
Motor Power Model i n2(r/min) M2(Nm)
0.18KW       UDL002(UDL0.18) 1.6∽8.2 880∽170 1.5∽3
0.37KW      UDL005(UDL0.37) 1.4∽7 1000∽200 3∽6
0.75KW      UDL010(UDL0.75) 1.4∽7 1000∽200 6∽12
 1.5KW      UD020(UD1.5) 1.4∽7 1000∽200 12∽24
 2.2KW      UD030(UD2.2) 1.4∽7 1000∽200 18∽36
 3.0KW      UD040(UD3.0) 1.4∽7 1000∽200 24∽48
 4.0KW      UD050(UD4.0) 1.4∽7 1000∽200 32∽64

/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Hardness: Hardened Tooth Surface
Installation: Vertical or Horizontal Type
Layout: Coaxial
Gear Shape: Planetary Gear
Step: Stepless

###

Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

PERFORMANCE PARAMETER
Performance table for UDL series speed variators(n1=1400r/min)
Motor Power Model i n2(r/min) M2(Nm)
0.18KW       UDL002(UDL0.18) 1.6∽8.2 880∽170 1.5∽3
0.37KW      UDL005(UDL0.37) 1.4∽7 1000∽200 3∽6
0.75KW      UDL010(UDL0.75) 1.4∽7 1000∽200 6∽12
 1.5KW      UD020(UD1.5) 1.4∽7 1000∽200 12∽24
 2.2KW      UD030(UD2.2) 1.4∽7 1000∽200 18∽36
 3.0KW      UD040(UD3.0) 1.4∽7 1000∽200 24∽48
 4.0KW      UD050(UD4.0) 1.4∽7 1000∽200 32∽64

Worm gear reducer

A worm gear reducer is a gear reducer that uses a worm gear train to reduce the required force. Unlike traditional gear reducers, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducers have some drawbacks, including their tendency to lock up when reversing.
worm_reducer

high efficiency

High-efficiency worm reducers are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducers, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducers, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducers has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducers, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducers also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducers are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducers are designed to reduce noise in industrial applications. This type of reducer uses fewer bearings and can work in various mounting positions. Typically, a worm reducer is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer will be lower than other types.
A worm gear reducer can be integrated into the electric power steering system to reduce noise. Worm reducers can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer.
Worm gear reducers can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducers are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducers, making them easier to install.
Worm gear reducers are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducers. The worm gear ratio is standard, and the size of the worm gear reducer is universal. Also, worm gear reducers do not need to be sized for a specific purpose, unlike other load interruptions.
worm_reducer

pocket

A worm gear reducer is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducers are prone to leaks, usually caused by design flaws.
Worm gear reducers are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducers are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducers reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer with a self-locking function is a very efficient machine tool.
Worm gear reducers can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducers can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
worm_reducer

high gear ratio

Worm reducers are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducers can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Nissei compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducers are also more shock-resistant.
China B3 Foot Mounted Stepless Speed Variator Supplied by Chinese Manufacturer     right angle worm reducer	China B3 Foot Mounted Stepless Speed Variator Supplied by Chinese Manufacturer     right angle worm reducer
editor by CX 2023-03-30