China Ace Factory Stainless Steel High Sheer Mixer Coconut Milk Chickpea Cream Homogenizer Factory Price worm drive reducer

Mixer Type: Homogenizer
Barrel Volume (L): 100
Material Processed: Chemicals, Food, Medicine
Max. Loading Volume (L): 2000 L
Range of Spindle Speed(r.p.m): 1 – 2800 r.p.m
Max. Loading Capacity: 3000L
Weight (KG): 50 KG
Material: SUS304, SUS304L, SUS316, SUS316L, SUS304 & SUS316
Condition: New
Product Type: Perfume,cosmetics,shampoo,Gel,
Application: Liquid with Suspended Solids
Additional Capabilities: mixing and homogenize
Voltage: 120V/220V/380V/440V
Dimension(L*W*H): Customized
Power (kW): 2.2 kW
Warranty: 1 Year
Key Selling Points: Multifunctional
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Home Use, Food Shop, Food & Beverage Shops
Showroom Location: Egypt, Canada, Turkey, United Kingdom, United States, Italy, France, Germany, Viet Nam, Philippines, Brazil, Peru, Saudi Arabia, Indonesia, Pakistan, India, Mexico, Russia, Spain, Thailand, Kenya, Argentina, South Korea, Chile, UAE, Colombia, Algeria, Sri Lanka, Romania, Bangladesh, South Africa, Kazakhstan, Ukraine, Kyrgyzstan, Nigeria, Uzbekistan, Tajikistan, Japan, Malaysia, Morocco
Marketing Type: New Product 2571
Machinery Test Report: Provided
Video outgoing-inspection: Provided
Warranty of core components: 1 Year
Core Components: Motor
Motor Brand: ABB/domestic for emulsifier mixer
Speed: 0-2900RPM
Machine Type: high shear mixer
Function: High Shear Dispersing
type: high speed mixer
Power(W): 1.5kw-30kw
MOQ: 1 Set
Speed control: Stepless Speed Variation Device
Keyword: Chickpea cream homogenizer factory price
Packaging Details: Plwooden box or as customers’ requirement
Port: HangZhou/ ZheJiang

Ace Factory Stainless Steel High Sheer Mixer Coconut Milk Chickpea Cream Homogenizer Factory Price20 Years Of Experience. Reasonable Price And Best Service, CE Certificated Products.7-15 days fast delivery..Please Contact us for the offer. Video Products Description Welcome to HangZhou Ace Machines. We are world leaders in the design and manufacturing of high shear mixers as well as specializing in Powder/Liquid Mixers, Sanitary Mixers and Disintegrator/Dissolvers. Our technology has many applications and spans food, pharmaceuticals, cosmetics, chemicals and the lube oils industries. Description:High shear mixer emulsifier effectively, quickly and evenly disperse a phase or phases to another consecutive phase, usually, these phases are dissolvable to each other. The rotor revolves quickly and strong force is produced through high tangent speed and high frequency mechanical effect, therefore, the material in the narrow slot among stator and rotor receives strong forces from mechanical and liquid shearing, centrifugal force pressing, liquid fraction, clashing, tearing and rush water. The dissolvable solid, Agricultural machinery TMR animal food mixer Feed mixer liquid and gas material is then instantly dispersed and emulsified evenly and finely with better production procedures and appropriate additives and finally products with stable high quality are made.

MaterialStainless Steel 304/316L
TypeBRH-80 ,BRH-90 ,BRH-100…
Motor0.75kw,1.5kw,2.2kw.4kw,5.5kw,7.5kw,11kw,18.5kw,22kw,30kw,37kw,45kw,55kw,75kw
Voltage220V380V/440V
FunctionEmulsion homogenization
Speed1400rpm/2800rpm/3600rpm
LiftManual lift/Electric hydraulic lift
Capacity(L/H)5-10000L/H
Applicable to the fields of food, dairy, beverage, pharmacy, cosmetic etc industry.1. Chemical Industry: Fat, Dissolvent, Resin, Paint, Pigment, Oil Agent etc. 2. Food Industry: Yogurt, Ice Cream, Cheese, Soft Drink, Fruit Jelly, Ketchup, Oil, Syrup, Chocolate etc. 3. Daily Chemicals: Facial Foam, Hair Gel, Hair Dyes, Toothpaste, Shampoo, Shoe Polish etc. 4. Pharmacy: Nutrition Liquid, Chinese Traditional Patent Medicine, Biological Products etc. Lifting high shear mixer Description:for low-speed stirring, high –speed disperser, homogenizer, dissolving, mixing of various viscosity liquid product and powder CZPT product.1, Lift up and down can adopt pneumatic or electric.2, Easy to operate, move flexibly, low noise, smooth operation. This series of machines are: support frame, motor, homogenizing head, cylinder, electrical control systems and control devices. Compact, easy to install, clean and generous appearance.Homogeneous pinion lift off with pneumatic type, up off the smooth and flexible. Homogeneous gear shaft and main parts are all made of stainless steel, wear resistance, corrosion resistance, excellent quality and long service life, smooth operation, low noise, any rise in the operation down, according to material viscosity, speed arbitrary regulation to prevent the material flying, dispersion impeller for a variety of materials.Installation method is flexible to adapt to a variety of venues operation is extremely simple, easy maintenance, strong and beautiful body. Advanced features, easy to operate, safe facilities will bring your work pleasant.According to different output requirements, there are multiple models with different motor powers to selected. Such as 2.2kw, Factory Customized Large Flow Air Pump Can Be Used For Portable Small Vacuum Pumps For Medical Equipment 4kw,5.5kw,7.5kw etcsRemark: 1.You can use your own storage tank,just please tell us your tank size before order.Or we can provide storage tank separately. 2.If you have special requirements for the material , stirring paddle ,mixing speed or dimension,please contact us freely.Laboratory emulsifier mixer main use:Mix:syrup,shampoo,clean solution,juice concentrate,yogurt,desserts,mix milk products,printing ink.Emulsion:medicine lotion,ointment,face mask,emulsion flavor,oil-water emulsion,emulsion asphalt,resin emulsion,wax emulsion and pesticide.Homogeneous:medicine lotion,ointment,face mask,tissue homogenate,dairy products homogeneous,fruit juice,printing ink and jam. High shear emulsifying tank DescriptionThe tank is capable of distributing 1 or more phases to another continuous phase efficiently, quickly and uniformly, in which case the phases are mutually insoluble. Due to the high tangential speed and high-frequency mechanical effects generated by the high-speed rotation of the rotor, the material is subjected to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction and impact in the narrow gap between the stator and the rotor. A combination of tearing and turbulence. Therefore, the incompatible CZPT phase, the liquid phase, and the gas phase are uniformly and finely dispersed and emulsified under the action of the corresponding mature process and an appropriate amount of additives, and the high-frequency cycle reciprocates to finally obtain a stable high-quality product.
High shear emulsifying tank (Accept customized)
Profile/typeSingle layer tankDouble layer tankThree layer tank
MaterialSS304 or SS316L
Volume50L-30T (Customized)
PressureVacuum-1Mpa
Tank TypeVertical type/Horizontal type/Mobile type
Structureone layerInner layer+jacketinner layer+jacket+insulation
heating wayElectric/Steam Heating
Inside FinshMirror polished Ra<0.4um
Outside Finish2B or Satin Finish
Stirrer typeimpeller, Anchor , Turbine , High shear, magnetic mixer, Anchor mixer with scraper
Power0.55~55KW
Voltage110V~480V
Top Head typeDish top, Open lid top, Flat top
Bottom typeDish bottom, Conical bottom, Flat bottom
PARTS DETAILS1.Quick open manhole / Pressure manhole
2.Various types of CIP cleaners
3.Sterile respirator
4.Adjustable Legs
5.Inlet and Outlet sanitary valve
6.Thermometer (According to customer requirements )
7.Paddle blender .(According to customer requirements)
8.Liquid level meter and lever controller (According to customer requirements)
9.Ladder
ApplicationFood, Beverage, pharmacy, biological,honey, chocolate, alcohol ,chemical industry etc
We can customize the equipment according to customer requirements.
Packaging & Shipping We are experienced in the whole packing and shipping process,and we will be responsible for any damage made during shipping and send clients replacements for free.* Sufficient inner protection with different materials, including bubble bag, foam board and others.* Qualified wooden package or carton for different products or as customer require* Strict packing process to ensure the safety and completeness of the goods Certifications FAQ Q1. What is your terms of packing?A: Generally, we pack our goods in plywood case or carton package for small parts.If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.Q2. What is your terms of payment?A: T/T in advance, 30% as deposit, and finish 70% balance payment before delivery.We’ll show you the photos of the products and packages before you pay the balance.Q3. What is your terms of delivery?A: EXW, FOB, CIF, DDU.Q4. How about your delivery time?A: Generally, it will take 3 to 4 weeks after receiving your advance payment. The specific delivery time dependson the items and the quantity of your order.Q5. Can you produce according to the samples?A: Yes, we can produce by your samples or technical drawings.Q6.Do you test all your goods before delivery?A: Yes, we have 100% test before deliveryQ7: How do you make our business long-term and good relationship?A:1. We keep good quality and competitive price to ensure our customers benefit ; 2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from. Contact Us

worm_reducer

What is a worm gear reducer?

A worm gear reducer is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer can increase the output torque of the engine according to the gear ratio. This type of gear reducer is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.

Hollow shaft worm gear reducer

The hollow shaft worm gear reducer is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducers are usually used in combination with helical gear reducers. The latter is mounted on the input side of the worm gear reducer and is a great way to reduce the speed of high output motors. The gear reducer has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducers are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducers can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer, be sure to choose the correct one according to your requirements.

Double throat worm gear

Worm gear reducers use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
worm_reducer

Self-locking function

One of the most prominent features of a worm reducer is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducers. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

Heat generated by worm gears

Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
worm_reducer

Size of worm gear reducer

Worm gear reducers can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducers great for space-saving applications. They also have low initial costs.
Worm gear reducers are one of the most popular types of speed reducers. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

China Ace Factory Stainless Steel High Sheer Mixer Coconut Milk Chickpea Cream Homogenizer Factory Price     worm drive reducerChina Ace Factory Stainless Steel High Sheer Mixer Coconut Milk Chickpea Cream Homogenizer Factory Price     worm drive reducer
editor by Cx 2023-07-13